Synthesis and characterisation of the mullite-based protective coatings

Abstract

Composition and production procedures of the mullite-based coatings for the protection of metal surfaces in the conditions of cavitation, wear and corrosion were investigated. An ultrasonic vibration method according to the ASTM G32 standard was used to characterize the coating. The change in the mass of samples as a function of the cavitation time was monitored and the cavitation rate was determined. The occurrence and development of the coating surface damage were monitored using a scanning electron microscope. Based on the value of cavitation rate and analysis of the surface damage morphology, the cavitation resistance of coating was determined. Coatings have shown the satisfactory resistance in the conditions of cavitation and possibility of application for the protection of parts of equipment in metallurgy and mining.