SIMULATION, ANALYSIS AND OPTIMIZATION OF FORGING PROCESS FOR AXISYMMETRIC PART
Апстракт
Forging, as a type of technological process based on metal forming, is widely used in the modern
manufacturing industry. This paper is focused on the utilization of CAE software tools for simulating the forging process of an aluminium piston. The starting point for designing the technological process was a technical drawing of the machined piston. After determining forging tolerances, parting lines, forging angles, radii, and flash land, the forging part and forging dies were designed. The forging process in this particular case encompasses three metal-forming operations: upsetting, final forging, and trimming of the flash. The proposed technological solution was verified using the CAE software tool - QForm through various simulations of material behaviour during the forging process. The analysis included material flow, potential defects, as well as temperature and stress within the workpiece. After making a few adjustments to the forging design and parameters, the optimal solution wa...s presented. Temperature and stress distributions in the best-case scenario were within an acceptable range, while the risk of surface defects and material flow abnormalities was very low. This paper demonstrates that the use of software tools for numerical simulations during the design of the forging technological process provides significant benefits, such as reducing production costs, improving product quality, minimizing scrap, saving time in product development, and reducing the number of required test samples.
Кључне речи:
Metal forming process / Forging / CAE system / Simulation / QFormИзвор:
Proceedings - 39th International Conference on production Engineering of Serbia – ICPES 2023, 2023, 252-258Издавач:
- UNIVERSITY OF NOVI SAD, FACULTY OF TECHNICAL SCIENCES DEPARTMENT OF PRODUCTION ENGINEERING DEPARTMENT OF INDUSTRIAL ENGINEERING AND ENGINEERING MANAGEMENT
Колекције
Институција/група
Mašinski fakultetTY - CONF AU - Popović, Mihajlo AU - Furtula, Marko AU - Pjević, Miloš AU - Mladenović, Goran PY - 2023 UR - https://machinery.mas.bg.ac.rs/handle/123456789/7255 AB - Forging, as a type of technological process based on metal forming, is widely used in the modern manufacturing industry. This paper is focused on the utilization of CAE software tools for simulating the forging process of an aluminium piston. The starting point for designing the technological process was a technical drawing of the machined piston. After determining forging tolerances, parting lines, forging angles, radii, and flash land, the forging part and forging dies were designed. The forging process in this particular case encompasses three metal-forming operations: upsetting, final forging, and trimming of the flash. The proposed technological solution was verified using the CAE software tool - QForm through various simulations of material behaviour during the forging process. The analysis included material flow, potential defects, as well as temperature and stress within the workpiece. After making a few adjustments to the forging design and parameters, the optimal solution was presented. Temperature and stress distributions in the best-case scenario were within an acceptable range, while the risk of surface defects and material flow abnormalities was very low. This paper demonstrates that the use of software tools for numerical simulations during the design of the forging technological process provides significant benefits, such as reducing production costs, improving product quality, minimizing scrap, saving time in product development, and reducing the number of required test samples. PB - UNIVERSITY OF NOVI SAD, FACULTY OF TECHNICAL SCIENCES DEPARTMENT OF PRODUCTION ENGINEERING DEPARTMENT OF INDUSTRIAL ENGINEERING AND ENGINEERING MANAGEMENT C3 - Proceedings - 39th International Conference on production Engineering of Serbia – ICPES 2023 T1 - SIMULATION, ANALYSIS AND OPTIMIZATION OF FORGING PROCESS FOR AXISYMMETRIC PART EP - 258 SP - 252 UR - https://hdl.handle.net/21.15107/rcub_machinery_7255 ER -
@conference{ author = "Popović, Mihajlo and Furtula, Marko and Pjević, Miloš and Mladenović, Goran", year = "2023", abstract = "Forging, as a type of technological process based on metal forming, is widely used in the modern manufacturing industry. This paper is focused on the utilization of CAE software tools for simulating the forging process of an aluminium piston. The starting point for designing the technological process was a technical drawing of the machined piston. After determining forging tolerances, parting lines, forging angles, radii, and flash land, the forging part and forging dies were designed. The forging process in this particular case encompasses three metal-forming operations: upsetting, final forging, and trimming of the flash. The proposed technological solution was verified using the CAE software tool - QForm through various simulations of material behaviour during the forging process. The analysis included material flow, potential defects, as well as temperature and stress within the workpiece. After making a few adjustments to the forging design and parameters, the optimal solution was presented. Temperature and stress distributions in the best-case scenario were within an acceptable range, while the risk of surface defects and material flow abnormalities was very low. This paper demonstrates that the use of software tools for numerical simulations during the design of the forging technological process provides significant benefits, such as reducing production costs, improving product quality, minimizing scrap, saving time in product development, and reducing the number of required test samples.", publisher = "UNIVERSITY OF NOVI SAD, FACULTY OF TECHNICAL SCIENCES DEPARTMENT OF PRODUCTION ENGINEERING DEPARTMENT OF INDUSTRIAL ENGINEERING AND ENGINEERING MANAGEMENT", journal = "Proceedings - 39th International Conference on production Engineering of Serbia – ICPES 2023", title = "SIMULATION, ANALYSIS AND OPTIMIZATION OF FORGING PROCESS FOR AXISYMMETRIC PART", pages = "258-252", url = "https://hdl.handle.net/21.15107/rcub_machinery_7255" }
Popović, M., Furtula, M., Pjević, M.,& Mladenović, G.. (2023). SIMULATION, ANALYSIS AND OPTIMIZATION OF FORGING PROCESS FOR AXISYMMETRIC PART. in Proceedings - 39th International Conference on production Engineering of Serbia – ICPES 2023 UNIVERSITY OF NOVI SAD, FACULTY OF TECHNICAL SCIENCES DEPARTMENT OF PRODUCTION ENGINEERING DEPARTMENT OF INDUSTRIAL ENGINEERING AND ENGINEERING MANAGEMENT., 252-258. https://hdl.handle.net/21.15107/rcub_machinery_7255
Popović M, Furtula M, Pjević M, Mladenović G. SIMULATION, ANALYSIS AND OPTIMIZATION OF FORGING PROCESS FOR AXISYMMETRIC PART. in Proceedings - 39th International Conference on production Engineering of Serbia – ICPES 2023. 2023;:252-258. https://hdl.handle.net/21.15107/rcub_machinery_7255 .
Popović, Mihajlo, Furtula, Marko, Pjević, Miloš, Mladenović, Goran, "SIMULATION, ANALYSIS AND OPTIMIZATION OF FORGING PROCESS FOR AXISYMMETRIC PART" in Proceedings - 39th International Conference on production Engineering of Serbia – ICPES 2023 (2023):252-258, https://hdl.handle.net/21.15107/rcub_machinery_7255 .