Investigation of abrasive wear resistance of ferrous-based coatings with scratch tester

Abstract

Abrasive wear resistance is very important in many applications and in most cases it is directly correlated with hardness of materials. Possible solutions for overcoming poor abrasive wear resistance of light metals, like Al-alloys, is using of coatings. In this paper the investigated results of the two types of ferrous-based coatings were presented and compared with gray cast iron, known as a material with good abrasive wear resistance. Process used for coating deposition on an Al-Si alloy substrate was Atmospheric Plasma Spraying (APS). Scratch tests with diamond indenter were used to simulate abrasive wear process. The indenter velocity of 10 mm/min was used over a wear tracks of 10 mm, with different normal loads applied. Both, coefficient of friction and wear rate of the samples were investigated and analyzed in correlation with its mechanical properties. .