Failure investigation and reparation of a crack on the boom of the bucket wheel excavator ERS 1250 Gacko
Само за регистроване кориснике
2018
Чланак у часопису (Објављена верзија)
Метаподаци
Приказ свих података о документуАпстракт
Bucket wheel excavator ERs 1250 has been in operation for over 30 years in the Grae'anica-Gacko mining basin. It is operating in very hard working conditions due to exploiting very solid material, which has adverse effects on the behavior of the whole structure. Bucket wheel excavator boom is a single tube approximately 20 m long. The crack was detected in a cylindrical root of the boom tube at nearly 270 degrees of its circumference. Finite element method was applied in calculations and the first calculation was performed for the complete usage of engine power (the least favorable case), but it didn't indicate the possibility of crack occurrence. Based on exploitation measurements of stress and accelerations, additional simulations of loading were performed (horizontal and vertical unit loads) that could cause the crack. Numerical analysis has shown that the horizontal force causes the initial crack. Measurements and realized loading cycles indicated that the effect of material fatigu...e is extremely strong. That is why the fatigue is the cause of a considerable crack increase. Based on numerical investigation of the failure, rehabilitation and reparation of the wheel boom were done in the manner as presented in the paper. So, bucket wheel excavator has been operating successfully for a number of years.
Кључне речи:
Stress analysis / Repairs / Finite element analysis / Failure diagnostics / CracksИзвор:
Engineering Failure Analysis, 2018, 92, 301-316Издавач:
- Pergamon-Elsevier Science Ltd, Oxford
Финансирање / пројекти:
- Развој савремених метода дијагностике и испитивања машинских структура (RS-MESTD-Technological Development (TD or TR)-35040)
- Интегритет опреме под притиском при истовременом деловању замарајућег оптерећења и температуре (RS-MESTD-Technological Development (TD or TR)-35011)
DOI: 10.1016/j.engfailanal.2018.05.015
ISSN: 1350-6307
WoS: 000438680000023
Scopus: 2-s2.0-85048854359
Институција/група
Inovacioni centarTY - JOUR AU - Djurdjević, Đorđe AU - Maneski, Taško AU - Milošević-Mitić, Vesna AU - Anđelić, Nina AU - Ignjatović, Dragan PY - 2018 UR - https://machinery.mas.bg.ac.rs/handle/123456789/2894 AB - Bucket wheel excavator ERs 1250 has been in operation for over 30 years in the Grae'anica-Gacko mining basin. It is operating in very hard working conditions due to exploiting very solid material, which has adverse effects on the behavior of the whole structure. Bucket wheel excavator boom is a single tube approximately 20 m long. The crack was detected in a cylindrical root of the boom tube at nearly 270 degrees of its circumference. Finite element method was applied in calculations and the first calculation was performed for the complete usage of engine power (the least favorable case), but it didn't indicate the possibility of crack occurrence. Based on exploitation measurements of stress and accelerations, additional simulations of loading were performed (horizontal and vertical unit loads) that could cause the crack. Numerical analysis has shown that the horizontal force causes the initial crack. Measurements and realized loading cycles indicated that the effect of material fatigue is extremely strong. That is why the fatigue is the cause of a considerable crack increase. Based on numerical investigation of the failure, rehabilitation and reparation of the wheel boom were done in the manner as presented in the paper. So, bucket wheel excavator has been operating successfully for a number of years. PB - Pergamon-Elsevier Science Ltd, Oxford T2 - Engineering Failure Analysis T1 - Failure investigation and reparation of a crack on the boom of the bucket wheel excavator ERS 1250 Gacko EP - 316 SP - 301 VL - 92 DO - 10.1016/j.engfailanal.2018.05.015 ER -
@article{ author = "Djurdjević, Đorđe and Maneski, Taško and Milošević-Mitić, Vesna and Anđelić, Nina and Ignjatović, Dragan", year = "2018", abstract = "Bucket wheel excavator ERs 1250 has been in operation for over 30 years in the Grae'anica-Gacko mining basin. It is operating in very hard working conditions due to exploiting very solid material, which has adverse effects on the behavior of the whole structure. Bucket wheel excavator boom is a single tube approximately 20 m long. The crack was detected in a cylindrical root of the boom tube at nearly 270 degrees of its circumference. Finite element method was applied in calculations and the first calculation was performed for the complete usage of engine power (the least favorable case), but it didn't indicate the possibility of crack occurrence. Based on exploitation measurements of stress and accelerations, additional simulations of loading were performed (horizontal and vertical unit loads) that could cause the crack. Numerical analysis has shown that the horizontal force causes the initial crack. Measurements and realized loading cycles indicated that the effect of material fatigue is extremely strong. That is why the fatigue is the cause of a considerable crack increase. Based on numerical investigation of the failure, rehabilitation and reparation of the wheel boom were done in the manner as presented in the paper. So, bucket wheel excavator has been operating successfully for a number of years.", publisher = "Pergamon-Elsevier Science Ltd, Oxford", journal = "Engineering Failure Analysis", title = "Failure investigation and reparation of a crack on the boom of the bucket wheel excavator ERS 1250 Gacko", pages = "316-301", volume = "92", doi = "10.1016/j.engfailanal.2018.05.015" }
Djurdjević, Đ., Maneski, T., Milošević-Mitić, V., Anđelić, N.,& Ignjatović, D.. (2018). Failure investigation and reparation of a crack on the boom of the bucket wheel excavator ERS 1250 Gacko. in Engineering Failure Analysis Pergamon-Elsevier Science Ltd, Oxford., 92, 301-316. https://doi.org/10.1016/j.engfailanal.2018.05.015
Djurdjević Đ, Maneski T, Milošević-Mitić V, Anđelić N, Ignjatović D. Failure investigation and reparation of a crack on the boom of the bucket wheel excavator ERS 1250 Gacko. in Engineering Failure Analysis. 2018;92:301-316. doi:10.1016/j.engfailanal.2018.05.015 .
Djurdjević, Đorđe, Maneski, Taško, Milošević-Mitić, Vesna, Anđelić, Nina, Ignjatović, Dragan, "Failure investigation and reparation of a crack on the boom of the bucket wheel excavator ERS 1250 Gacko" in Engineering Failure Analysis, 92 (2018):301-316, https://doi.org/10.1016/j.engfailanal.2018.05.015 . .