Model analysis of complex structures - advantages of physical sub-scaled model testing and shortcomings in physical model production

Abstract

The possibilities of testing real constructions strength are often limited, especially in case of large constructions. Testing on the model, instead of the actual construction, results in a great saving of money and time. Sub -scaled model of the construction of the substructure, the slewing platform and the lower part of the pylons of the bucket wheel excavator SchRs630 is made. Numerical calculations (using Finite Element Method) and experimental testing of the model were performed. Experimental testing is performed using classical strain gauge method and Digital Image Correlation Method (Aramis system). Once again, advantages of Digital Image Correlation method compared to classical measurement methods are confirmed. The negative impact of conventional manufacturing methods in some zones is noticed.