Design of processing and welding of the high strength Al-Mg alloys for road and railway trasportation applications

Link to this page

info:eu-repo/grantAgreement/MESTD/Technological Development (TD or TR)/34018/RS//

Design of processing and welding of the high strength Al-Mg alloys for road and railway trasportation applications (en)
Развој технологије производње и заваривања Ал-Мг легура високе чврстоће за примену у конструкцијама друмских и железничких транспортних средстава (sr)
Razvoj tehnologije proizvodnje i zavarivanja Al-Mg legura visoke čvrstoće za primenu u konstrukcijama drumskih i železničkih transportnih sredstava (sr_RS)
Authors

Publications

Influence of friction stir welding parameters on properties of 2024 t3 aluminium alloy joints

Eramah, Abdsalam M.; Rakin, Marko; Veljić, Darko; Tadić, Srđan; Radović, Nenad A.; Zrilić, Milorad; Perović, Milenko M.

(Univerzitet u Beogradu - Institut za nuklearne nauke Vinča, Beograd, 2014)

TY  - JOUR
AU  - Eramah, Abdsalam M.
AU  - Rakin, Marko
AU  - Veljić, Darko
AU  - Tadić, Srđan
AU  - Radović, Nenad A.
AU  - Zrilić, Milorad
AU  - Perović, Milenko M.
PY  - 2014
UR  - https://machinery.mas.bg.ac.rs/handle/123456789/2021
AB  - The aim of this work is to analyse the process of friction stir welding (FSW) of 3 mm thick aluminium plates made of high strength aluminium alloy - 2024 T3, as well as to assess the mechanical properties of the produced joints. Friction Stir Welding is a modern procedure which enables joining of similar and dissimilar materials in the solid state, by the combined action of heat and mechanical work. This paper presents an analysis of the experimental results obtained by testing the butt welded joints. Tensile strength of the produced joints is assessed, as well as the distribution of hardness, micro-and macrostructure through the joints (in the base material, nugget, heat affected zone and thermo-mechanically affected zone). Different combinations of the tool rotation speed and the welding speed are used, and the dependence of the properties of the joints on these parameters of welding technology is determined.
PB  - Univerzitet u Beogradu - Institut za nuklearne nauke Vinča, Beograd
T2  - Thermal Science
T1  - Influence of friction stir welding parameters on properties of 2024 t3 aluminium alloy joints
EP  - S28
SP  - S21
VL  - 18
DO  - 10.2298/TSCI130307170E
ER  - 
@article{
author = "Eramah, Abdsalam M. and Rakin, Marko and Veljić, Darko and Tadić, Srđan and Radović, Nenad A. and Zrilić, Milorad and Perović, Milenko M.",
year = "2014",
abstract = "The aim of this work is to analyse the process of friction stir welding (FSW) of 3 mm thick aluminium plates made of high strength aluminium alloy - 2024 T3, as well as to assess the mechanical properties of the produced joints. Friction Stir Welding is a modern procedure which enables joining of similar and dissimilar materials in the solid state, by the combined action of heat and mechanical work. This paper presents an analysis of the experimental results obtained by testing the butt welded joints. Tensile strength of the produced joints is assessed, as well as the distribution of hardness, micro-and macrostructure through the joints (in the base material, nugget, heat affected zone and thermo-mechanically affected zone). Different combinations of the tool rotation speed and the welding speed are used, and the dependence of the properties of the joints on these parameters of welding technology is determined.",
publisher = "Univerzitet u Beogradu - Institut za nuklearne nauke Vinča, Beograd",
journal = "Thermal Science",
title = "Influence of friction stir welding parameters on properties of 2024 t3 aluminium alloy joints",
pages = "S28-S21",
volume = "18",
doi = "10.2298/TSCI130307170E"
}
Eramah, A. M., Rakin, M., Veljić, D., Tadić, S., Radović, N. A., Zrilić, M.,& Perović, M. M.. (2014). Influence of friction stir welding parameters on properties of 2024 t3 aluminium alloy joints. in Thermal Science
Univerzitet u Beogradu - Institut za nuklearne nauke Vinča, Beograd., 18, S21-S28.
https://doi.org/10.2298/TSCI130307170E
Eramah AM, Rakin M, Veljić D, Tadić S, Radović NA, Zrilić M, Perović MM. Influence of friction stir welding parameters on properties of 2024 t3 aluminium alloy joints. in Thermal Science. 2014;18:S21-S28.
doi:10.2298/TSCI130307170E .
Eramah, Abdsalam M., Rakin, Marko, Veljić, Darko, Tadić, Srđan, Radović, Nenad A., Zrilić, Milorad, Perović, Milenko M., "Influence of friction stir welding parameters on properties of 2024 t3 aluminium alloy joints" in Thermal Science, 18 (2014):S21-S28,
https://doi.org/10.2298/TSCI130307170E . .
5
2
8

Experimental and numerical thermo - mechanical analysis of friction stir welding of high - strength alluminium alloy

Veljić, Darko; Sedmak, Aleksandar; Rakin, Marko; Bajić, Nikola; Međo, Bojan; Bajić, Darko; Grabulov, Vencislav

(Univerzitet u Beogradu - Institut za nuklearne nauke Vinča, Beograd, 2014)

TY  - JOUR
AU  - Veljić, Darko
AU  - Sedmak, Aleksandar
AU  - Rakin, Marko
AU  - Bajić, Nikola
AU  - Međo, Bojan
AU  - Bajić, Darko
AU  - Grabulov, Vencislav
PY  - 2014
UR  - https://machinery.mas.bg.ac.rs/handle/123456789/1865
AB  - This paper presents experimental and numerical analysis of the change of temperature and force in the vertical direction during the friction stir welding of high-strength aluminium alloy 2024 T3. This procedure confirmed the correctness of the numerical model, which is subsequently used for analysis of the temperature field in the welding zone, where it is different to determine the temperature experimentally. 3D finite element model is developed using the software package Abaqus; arbitrary Lagrangian-Eulerian formulation is applied. Johnson-Cook material law and Coulomb's Law of friction are used for modelling the material behaviour. Temperature fields are symmetrical with respect to the welding line. The temperature values below the tool shoulder, i.e. in the welding zone, which are reached during the plunge stage, are approximately constant during the entire welding process and lie within the interval 430-502 degrees C. The temperature of the material in the vicinity of the tool is about 500 degrees C, while the values on the top surface of the welding plates (outside the welding zone, but close to the tool shoulder) are about 400 degrees C. The temperature difference between the top and bottom surface of the plates is small, 10-15 degrees C.
PB  - Univerzitet u Beogradu - Institut za nuklearne nauke Vinča, Beograd
T2  - Thermal Science
T1  - Experimental and numerical thermo - mechanical analysis of friction stir welding of high - strength alluminium alloy
EP  - S38
SP  - S29
VL  - 18
DO  - 10.2298/TSCI130512171V
ER  - 
@article{
author = "Veljić, Darko and Sedmak, Aleksandar and Rakin, Marko and Bajić, Nikola and Međo, Bojan and Bajić, Darko and Grabulov, Vencislav",
year = "2014",
abstract = "This paper presents experimental and numerical analysis of the change of temperature and force in the vertical direction during the friction stir welding of high-strength aluminium alloy 2024 T3. This procedure confirmed the correctness of the numerical model, which is subsequently used for analysis of the temperature field in the welding zone, where it is different to determine the temperature experimentally. 3D finite element model is developed using the software package Abaqus; arbitrary Lagrangian-Eulerian formulation is applied. Johnson-Cook material law and Coulomb's Law of friction are used for modelling the material behaviour. Temperature fields are symmetrical with respect to the welding line. The temperature values below the tool shoulder, i.e. in the welding zone, which are reached during the plunge stage, are approximately constant during the entire welding process and lie within the interval 430-502 degrees C. The temperature of the material in the vicinity of the tool is about 500 degrees C, while the values on the top surface of the welding plates (outside the welding zone, but close to the tool shoulder) are about 400 degrees C. The temperature difference between the top and bottom surface of the plates is small, 10-15 degrees C.",
publisher = "Univerzitet u Beogradu - Institut za nuklearne nauke Vinča, Beograd",
journal = "Thermal Science",
title = "Experimental and numerical thermo - mechanical analysis of friction stir welding of high - strength alluminium alloy",
pages = "S38-S29",
volume = "18",
doi = "10.2298/TSCI130512171V"
}
Veljić, D., Sedmak, A., Rakin, M., Bajić, N., Međo, B., Bajić, D.,& Grabulov, V.. (2014). Experimental and numerical thermo - mechanical analysis of friction stir welding of high - strength alluminium alloy. in Thermal Science
Univerzitet u Beogradu - Institut za nuklearne nauke Vinča, Beograd., 18, S29-S38.
https://doi.org/10.2298/TSCI130512171V
Veljić D, Sedmak A, Rakin M, Bajić N, Međo B, Bajić D, Grabulov V. Experimental and numerical thermo - mechanical analysis of friction stir welding of high - strength alluminium alloy. in Thermal Science. 2014;18:S29-S38.
doi:10.2298/TSCI130512171V .
Veljić, Darko, Sedmak, Aleksandar, Rakin, Marko, Bajić, Nikola, Međo, Bojan, Bajić, Darko, Grabulov, Vencislav, "Experimental and numerical thermo - mechanical analysis of friction stir welding of high - strength alluminium alloy" in Thermal Science, 18 (2014):S29-S38,
https://doi.org/10.2298/TSCI130512171V . .
10
11
14

Promena temperature i vertikalne sile tokom procesa zavarivanja trenjem mešanjem

Veljić, Darko; Sedmak, Aleksandar; Rakin, Marko; Radović, Nenad A.; Bajić, Nikola

(DUZS - Društvo za unapređivanje zavarivanja u Srbiji, Beograd, 2013)

TY  - JOUR
AU  - Veljić, Darko
AU  - Sedmak, Aleksandar
AU  - Rakin, Marko
AU  - Radović, Nenad A.
AU  - Bajić, Nikola
PY  - 2013
UR  - https://machinery.mas.bg.ac.rs/handle/123456789/1613
AB  - Cilj rada je analiza promene vertikalne sile i temperature tokom procesa zavarivanja trenjem mešanjem (FSW) legura aluminijuma visoke čvrstoće (2024 T3). FSW postupak je složen nelinearan proces praćen velikim plastičnim deformacijama, visokim temperaturama i plastičnim tečenjem materijala u zoni zavarivanja. To je postupak spajanja materijala u tzv. čvrstoj fazi, kombinovanim delovanjem toplote i mehaničkog rada. Analiza promene sile i temperature tokom procesa zavarivanja omogućava bolje razumevanje i kontrolu samog procesa. U radu je analizirana i praćena promena sile u vertikalnom pravcu pomoću dinamometra i promena temperature na gornjoj površini radne ploče u blizini čela valjka alata pomoću termovizijske kamere.
AB  - The aim of this paper is to analyze changes of vertical force and temperature during friction stir welding process of high strength aluminum alloys (2024 T3). FSW process is a complex nonlinear process accompanied by large plastic deformation, high temperatures and plastic material flow in the welding zone. It is the procedure of material connecting in the so-called solid phase, through the combined action of heat and mechanical work. Analysis of force and temperature changes during the process of welding allows better understanding and control of the process. This paper analyzes the change of force in the vertical direction using a dynamometer and temperature changes on the upper surface of the working panel near the tops of the roller tool using thermal imaging cameras.
PB  - DUZS - Društvo za unapređivanje zavarivanja u Srbiji, Beograd
T2  - Zavarivanje i zavarene konstrukcije
T1  - Promena temperature i vertikalne sile tokom procesa zavarivanja trenjem mešanjem
T1  - Change of temperature and vertical force during friction stir welding
EP  - 59
IS  - 2
SP  - 53
VL  - 58
UR  - https://hdl.handle.net/21.15107/rcub_machinery_1613
ER  - 
@article{
author = "Veljić, Darko and Sedmak, Aleksandar and Rakin, Marko and Radović, Nenad A. and Bajić, Nikola",
year = "2013",
abstract = "Cilj rada je analiza promene vertikalne sile i temperature tokom procesa zavarivanja trenjem mešanjem (FSW) legura aluminijuma visoke čvrstoće (2024 T3). FSW postupak je složen nelinearan proces praćen velikim plastičnim deformacijama, visokim temperaturama i plastičnim tečenjem materijala u zoni zavarivanja. To je postupak spajanja materijala u tzv. čvrstoj fazi, kombinovanim delovanjem toplote i mehaničkog rada. Analiza promene sile i temperature tokom procesa zavarivanja omogućava bolje razumevanje i kontrolu samog procesa. U radu je analizirana i praćena promena sile u vertikalnom pravcu pomoću dinamometra i promena temperature na gornjoj površini radne ploče u blizini čela valjka alata pomoću termovizijske kamere., The aim of this paper is to analyze changes of vertical force and temperature during friction stir welding process of high strength aluminum alloys (2024 T3). FSW process is a complex nonlinear process accompanied by large plastic deformation, high temperatures and plastic material flow in the welding zone. It is the procedure of material connecting in the so-called solid phase, through the combined action of heat and mechanical work. Analysis of force and temperature changes during the process of welding allows better understanding and control of the process. This paper analyzes the change of force in the vertical direction using a dynamometer and temperature changes on the upper surface of the working panel near the tops of the roller tool using thermal imaging cameras.",
publisher = "DUZS - Društvo za unapređivanje zavarivanja u Srbiji, Beograd",
journal = "Zavarivanje i zavarene konstrukcije",
title = "Promena temperature i vertikalne sile tokom procesa zavarivanja trenjem mešanjem, Change of temperature and vertical force during friction stir welding",
pages = "59-53",
number = "2",
volume = "58",
url = "https://hdl.handle.net/21.15107/rcub_machinery_1613"
}
Veljić, D., Sedmak, A., Rakin, M., Radović, N. A.,& Bajić, N.. (2013). Promena temperature i vertikalne sile tokom procesa zavarivanja trenjem mešanjem. in Zavarivanje i zavarene konstrukcije
DUZS - Društvo za unapređivanje zavarivanja u Srbiji, Beograd., 58(2), 53-59.
https://hdl.handle.net/21.15107/rcub_machinery_1613
Veljić D, Sedmak A, Rakin M, Radović NA, Bajić N. Promena temperature i vertikalne sile tokom procesa zavarivanja trenjem mešanjem. in Zavarivanje i zavarene konstrukcije. 2013;58(2):53-59.
https://hdl.handle.net/21.15107/rcub_machinery_1613 .
Veljić, Darko, Sedmak, Aleksandar, Rakin, Marko, Radović, Nenad A., Bajić, Nikola, "Promena temperature i vertikalne sile tokom procesa zavarivanja trenjem mešanjem" in Zavarivanje i zavarene konstrukcije, 58, no. 2 (2013):53-59,
https://hdl.handle.net/21.15107/rcub_machinery_1613 .

Heat generation during plunge stage in friction stir welding

Veljić, Darko; Rakin, Marko; Perović, Milenko M.; Međo, Bojan; Radaković, Zoran; Todorović, Petar; Pavišić, Mirko N.

(Univerzitet u Beogradu - Institut za nuklearne nauke Vinča, Beograd, 2013)

TY  - JOUR
AU  - Veljić, Darko
AU  - Rakin, Marko
AU  - Perović, Milenko M.
AU  - Međo, Bojan
AU  - Radaković, Zoran
AU  - Todorović, Petar
AU  - Pavišić, Mirko N.
PY  - 2013
UR  - https://machinery.mas.bg.ac.rs/handle/123456789/1666
AB  - This paper deals with the heat generation in the Al alloy Al2024-T3 plate under different rotating speeds and plunge speeds during the plunge stage of friction stir welding. A 3-D finite element model is developed in the commercial code ABAQUS/Explicit using the arbitrary Lagrangian-Eulerian formulation, the Johnson- Cook material law, and Coulomb’s Law of friction. The heat generation in friction stir welding can be divided into two parts: frictional heat generated by the tool and heat generated by material deformation near the pin and the tool shoulder region. Numerical results obtained in this work indicate a more prominent influence from the friction-generated heat. The slip rate of the tool relative to the workpiece material is related to this portion of heat. The material velocity, on the other hand, is related to the heat generated by plastic deformation. Increasing the plunging speed of the tool decreases the friction-generated heat and increases the amount of deformation-generated heat, while increasing the tool rotating speed has the opposite influence on both heat portions. Numerical results are compared with the experimental ones, in order to validate the numerical model, and a good agreement is obtained.
PB  - Univerzitet u Beogradu - Institut za nuklearne nauke Vinča, Beograd
T2  - Thermal Science
T1  - Heat generation during plunge stage in friction stir welding
EP  - 496
IS  - 2
SP  - 489
VL  - 17
DO  - 10.2298/TSCI120301205V
ER  - 
@article{
author = "Veljić, Darko and Rakin, Marko and Perović, Milenko M. and Međo, Bojan and Radaković, Zoran and Todorović, Petar and Pavišić, Mirko N.",
year = "2013",
abstract = "This paper deals with the heat generation in the Al alloy Al2024-T3 plate under different rotating speeds and plunge speeds during the plunge stage of friction stir welding. A 3-D finite element model is developed in the commercial code ABAQUS/Explicit using the arbitrary Lagrangian-Eulerian formulation, the Johnson- Cook material law, and Coulomb’s Law of friction. The heat generation in friction stir welding can be divided into two parts: frictional heat generated by the tool and heat generated by material deformation near the pin and the tool shoulder region. Numerical results obtained in this work indicate a more prominent influence from the friction-generated heat. The slip rate of the tool relative to the workpiece material is related to this portion of heat. The material velocity, on the other hand, is related to the heat generated by plastic deformation. Increasing the plunging speed of the tool decreases the friction-generated heat and increases the amount of deformation-generated heat, while increasing the tool rotating speed has the opposite influence on both heat portions. Numerical results are compared with the experimental ones, in order to validate the numerical model, and a good agreement is obtained.",
publisher = "Univerzitet u Beogradu - Institut za nuklearne nauke Vinča, Beograd",
journal = "Thermal Science",
title = "Heat generation during plunge stage in friction stir welding",
pages = "496-489",
number = "2",
volume = "17",
doi = "10.2298/TSCI120301205V"
}
Veljić, D., Rakin, M., Perović, M. M., Međo, B., Radaković, Z., Todorović, P.,& Pavišić, M. N.. (2013). Heat generation during plunge stage in friction stir welding. in Thermal Science
Univerzitet u Beogradu - Institut za nuklearne nauke Vinča, Beograd., 17(2), 489-496.
https://doi.org/10.2298/TSCI120301205V
Veljić D, Rakin M, Perović MM, Međo B, Radaković Z, Todorović P, Pavišić MN. Heat generation during plunge stage in friction stir welding. in Thermal Science. 2013;17(2):489-496.
doi:10.2298/TSCI120301205V .
Veljić, Darko, Rakin, Marko, Perović, Milenko M., Međo, Bojan, Radaković, Zoran, Todorović, Petar, Pavišić, Mirko N., "Heat generation during plunge stage in friction stir welding" in Thermal Science, 17, no. 2 (2013):489-496,
https://doi.org/10.2298/TSCI120301205V . .
31
26
38